IMPROVING WORK POSTURE TO REDUCE WORK RISKS: CASE STUDY IN A CRACKERS FACTORY

Milana Kartika, Parama Kartika Dewa, Irma Nur Afiah

Abstract

Culinary products in Yogyakarta include products that have a high level of demand. One of the products that consumers like is cracker. The process of making crackers in Yogyakarta is still predominantly done manually. This condition causes humans to play an important role in meeting cracker production targets. Based on observations and interviews with stakeholders in this cracker business, there are fundamental problems that must be resolved immediately. The problem is the number of complaints from production employees related to physical discomfort while working. This can lead to productivity issues. The expected solution is how to reduce the number of complaints of such employees.

An ergonomic approach is used to solve this problem. Employee complaints regarding work discomfort are influenced by work risks present at production workstations. So that when work risks can be reduced, the number of employee complaints will also decrease. The method for assessing work risks and efforts to improve them is used the REBA method.

Based on the priority of problems determined using the REBA method, information was obtained that the cracker printing workstation needs to be repaired immediately in order to reduce work risks. Improvements are made by designing trolley aids that can reduce the level of risk from a value of ten to five.

Keywords

REBA method, ergonomic, work risk, posture

Full Text:

PDF

References

David, G.C. (2005). Ergonomic methods for assessing exposure to risk factors for work-related musculoskeletal disorders. Occup. Med. 2005, 55(3), 190–199. https://doi.org/10.1093/occmed/kqi082

Dewa, P. K., Pujawan, I. I., dan Vanany., I. (2017). Human Errors in Warehouse Operations: An Improvement Model. Int J Logistics Systems and Management, 27(3), 298-317. https://doi.org/10.1504/IJLSM.2017.084468

Dewa, P. K., (2022). Penentuan kebijakan pengadaan bahan pendukung produksi berbasis multi kriteria dan aspek manusia. J@ti Undip:Jurnal Teknik Industri, 17(1), 22-29. https://doi.org/10.14710/jati.17.1.22-29

Dewa, P.K., Dewi, N. (2023). Design of Auxiliary Facilities to reduce Potential Musculoskeletal Disorders in the Product Packaging Process. International Journal of Artificial Intelligence Research., 7(2), 88-95. https://doi.org/10.29099/ijair.v6i1.2.984

Ferguson, S.A., Marras, W.S., Gary Allread, W., Knapik, G.G. Vandlen, K.A., Splittstoesser, R.E., Yang, G. (2011). Musculoskeletal disorder risk as a function of vehicle rotation angle during assembly tasks. Appl. Ergon, 42(5), 699–709. https://doi.org/10.1016/j.apergo.2010.11.004

Ginting, R. (2010). Perancangan Produk. Yogyakarta: Graha Ilmu. Yogyakarta.

Joshi, M., and Deshpande, V. (2019). A systematic review of comparative studies on ergonomic assessment techniques. Int. J. Ind. Ergon, 74, 1–14. https://doi.org/10.1016/j.ergon.2019.102865

Kee, D.(2022). Systematic comparison of OWAS, RULA, and REBA based on a literature review. International Journal of Environmental Research and Public Health, 19(1), 595. https://doi.org/10.3390/ijerph19010595

Kirci, B, K., Ozay, M. E., Ucan, R., (2020), A case study in ergonomic by using REBA, RULA and NIOSH methods: Logistics Warehouse Sector in Turkey. Hittite Journal of Science and Engineering, 7(4), 257-264. https://doi.org/10.17350/HJSE19030001903

Marras, W.M.; Cutlip, R.G.; Burt, S.E.; Waters, T.R. (2009). National occupational research agenda (NORA) future directions in occupational musculoskeletal disorder health research. Appl. Ergon. 2009, 40(1), 15–22. https://doi.org/10.1016/j.apergo.2008.01.018

McAtamney, L and Hignett, S. (2004). Rapid Entire Body Assessment. Handb. Hum. Factors Ergon. Methods. CRC Press, Boca Raton. https://doi.org/10.1201/9780203489925

Nath, N.D., Akhavian, R., Behzadan, A.H.(2017). Ergonomic analysis of construction worker’s body postures using wearable mobile sensors. Appl. Ergon, 62, 107–117. https://doi.org/10.1016/j.apergo.2017.02.007

Roman-Liu, D. (2014). Comparison of concepts in easy-to-use methods for MSD risk assessment. Appl. Ergon, 45(3), 420–427. https://doi.org/10.1016/j.apergo.2013.05.010

Tarakci, E., Can, E., Sakalli, A. E., Tak, G. (2020). The ergonomic risk analysis with REBA method in production line. Ergonomi, 3(2), 96-107. https://doi.org/10.33439/ergonomi.743276

Tarwaka, Solikhul, H.A. & Sudiajeng, L. (2004). Ergonomi untuk Keselamatan, Kesehatan Kerja dan Produktivitas. UNIBA PRESS. Surakarta.

Takala, E.-P., Pehkonen, I., Forsman, M., Hansson, G.-Å., Mathiassen, S.E., Neumann, W.P., Sjøgaard, G., Veiersted, K.B., Westgaard, R.H., Winkel, J. (2010). Systematic evaluation of observational methods assessing biomechanical exposures at work. Scand. J. Work Environ. Health 2010, 36(1), 3–24. https://doi.org/10.5271/sjweh.2876

Vallati, C., Virdis, A., Gesi, M., Carbonaro, N., Tognetti, A. (2018). ePhysio: A Wearables-Enabled Platform for the Remote Management of Musculoskeletal Diseases. Sensors,19(1),2. https://doi.org/10.3390/s19010002

Yavuz, S., Gur, B., Cakir, A.D., Kose, D. A. (2021). Investigation of the posture positions of the apparel workshop employees with the rapid entire Body Assessment (REBA) and Rapid Upper Limb Assessment (RULA) method. Hittite Journal of Science and Engineering, 8(2), 149-160. https://doi.org/10.17350/HJSE19030000225

Refbacks

  • There are currently no refbacks.